Products

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0 along with ruggedized Android Tablet.

The application fields of RPCS: –

  • Checking the manufactured rail profile at takeover.
  • Periodic checking the rail wear for planning the maintenance.
  • Measuring the eliminated material and measuring the profile during grinding activity (FWB Machine).

The portable RPCS is a very effective equipment for measuring the rail profile because of its light weight, simple and quick operability. The magnetic measuring base and the telescopic support leg provide the stability of the adequate measuring position. The mechanical scanning roller scans the real rail profile, therefore the contamination on the rail surface does not distort the measurement. The profile measurement can be done on most of the rail types e.g. on Vignol and Phoenix rails as well. The double measuring bar provides the possibility to measure the rails with extreme wear, rails with crinkling and the inclination of the rail can be calculated by measuring the bottom surface of the rail head. The geometric preparation of the bar was done by taking into consideration ergonomic examinations in order to decrease the number of the unnecessary move of the hands.

The handheld computer connects to the RPCS via Bluetooth connection. Shock and resistant and water transport box provide the safe transportation of the device and its accessories. The changeable battery ensures the continuous operation over several shifts.

The functions of the measuring program: –

  • Recording the identification data of the measurement.
  • The instant display of the measuring results.
  • Calculation of wear features from the measured profile.
  • Comparison of two measurements.
  • Numeric display of differences.

Technical Specification: –

Resolution5 µm
Accuracy in lab (polished rail w/o rust & dust)±0.01 mm
Accuracy in field±15 µm
Repeatability±10 µm
Time demand of one measurementcc. 4 seconds
Operating temperature-20°C… +55ºC
Supply1 X Li-ion rechargeable battery (18650 type)
Operating timeMin. 8 hours / 1000 measurements
Insulation resistance2 Mohm/500 V (DC)
Dust and water resistanceIP54
Communication wayBluetooth
Dimensions125x150x150mm
Overall system weight˂ 7 Kgs

LASER HEIGHT & STAGGER GAUGE MODEL ABT4640

The ABT 4640 allows the user to take height and stagger measurement of the OHL (Over-Head Line)/Railway Catenary using a Measurement Laser.

The laser is positioned at Eye Level and features a 90  viewing prism, enabling the operator to see the desired cable and laser location marker at the same time in all weather conditions including bright sunshine. The rail Head to Cable Height is displayed on an LCD display, the value is compensated for the Height offset of the laser, meaning that no onsite calculation is required.

Cable stagger position is indicated on a scale on the lateral beam of the gauge. The horizontal beam folds down flat to the lateral beam for storage and transport.

The Gauge is available for B.G and S.G.

TECHNICAL SPECIFICATIONS: –

SlParameter FOR B.G (1676 mm) For S.G (1435 mm)
1Weight8.2 Kg7.8 Kg
2Size1845mmX1620mmX265mm1450mmX1620mmX265mm
3CantRange: ±199mm
Accuracy: ± 1mm
Resolution: ± 0.1mm
Expected battery life 12month
Range: ± 199 mm
Accuracy: ± 1 mm
Resolution: ± 0.1 mm
Expected battery life 12 months  
4Cable StaggerRange: 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm
Range: ± 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm  
5Cable HeightRange: 2m – 100m
Accuracy: ± 3mm
Resolution: ± 0.1mm
Range: ± 2m – 100m
Accuracy: ± 3.0mm
Resolution: ± 0.1mm  
6REFOS- RangeRange: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm
Range: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm

BUFFER PLUNGER GAUGE

‘PIE’ Brand Buffer Plunger Profile Wear Measuring Gauge as per our Drawing no. PIE/C/SK-026/4F

SPECIFICATIONS:

MaterialHardened Stainless Steel
Thickness of wear measuring scale3 mm [Min]
Thickness of Radius measuring Range     5 mm [Min]
Measuring Range of scale     0 to 30 mm
Measuring accuracy of scale0.5 mm

AIR SPRING HEIGHT MEASURING GAUGE

‘PIE’ make Set of two Air Spring Height Measuring Gauges (GO & NO GO), generally & functionally as per Drawing no. SK/GAUGE – 1/2021. The gauge is made from hard steel/hardened stainless steel and each gauge is supplied in a wooden box. Each set consist of one GO-Gauge and one NO-GO Gauge

WHEEL PROFILE GAUGE MODEL WPG-1

‘PIE’ make Wheel Profile Gauge Model WPG-1 for intermediate worn wheel profile for coaching stock as per RDSO Sketch No. 92082 made of hardened Stainless Steel. The set consisting of followings: –

  1. 22 mm thick flange.
  2. 25 mm thick flange.
  3. 26 mm thick flange.
  4. 27 mm thick flange.
  5. 28 mm thick flange.

FEELER GAUGE

Shim feeler gauge 4’ long having 10 leaves of 0.05mm to 0.80mm in following size 0.05mm,0.10mm,0.15mm,0.20mm,030mm, 0.40,mm, 0.50 mm, 0.60mm, 0.70mm, & 0.80mm.

GRADIENT SPIRIT LEVEL MODEL SLG-2 (D)

‘PIE’ Make Gradient Spirit level Model SLG-2 (D) for determining rail seat slope at rail seat of sleeper. The gauge displays the slope in RDSO specified formats like 1 in 20, 1 in 25……….. and also in degrees. Supplied in case.

Main Specifications of the Gauge: –

DisplayOLED
Measuring Accuracy± 0.05 °
BatteryRechargeable
CaseYes provided

DIGITAL SLEEPER MEASURING GAUGE MODEL SMG-1(D)

‘PIE’ Make Digital Sleeper measuring gauge Model SMG-1(D), capable of measuring sleeper dimensions such as: –

  1. Distance between outer inserts.
  2. Distance between inserts at Rail seat.
  3. Sleeper cross sections at various points.
  4. Nominal gauge (with rail fitted)

Main Specifications of the Gauge: –

Least Count0.1/0.01 mm
Measuring Accuracy ± 0.1 mm
Measuring range100 mm to 1950 mm
DisplayLCD
ConstructionAluminium and Steel
Measuring Focus  Stainless Steel
Carrying caseYes provided

P8 PROFILE GAUGE

PIE’ Make Adjustable Tyre Gauge for P8 Profile. Model ATG – P8 complete in case.

Technical Specifications:

Max Allowed Flange Wear               : 9 mm

Max Allowed Tread Hollow             : 6.5 mm

Accuracy of gauge                             : 0.5 mm

DIGITAL WHEEL WEAR GAUGE MODEL WWG-1 (D)

‘PIE’ make Digital Wheel Wear Gauge Model WWG-1 (D) for B.G. Locos, capable of measuring main wheel wear parameters with a resolution of 0.1 mm. The gauge features an OLED display for easy viewing in pits and has an in-built memory for 50 readings. The gauge is functionally as per RDSO SKDL 3592. The gauge is supplied in a padded PVC box with battery charger.

Gauge is supplied with calibration checking template calibrated from NABL approved laboratory.

Technical Specifications:

Parameters Measured Digitally Flange Wear, Root Wear, Tread Wear
Parameters Measured MechanicallyTyre Thickness, Wheel Diameter, Flat Tyr
Least Count of Digital Parameters0.1 mm
Accuracy of Digital Parameters+/- 0.1 mm
Accuracy of Mechanical Parameters+/- 2 mm
Measurement Range of Flange, Tread and Root Wear11 mm
Display OLED
BatteryRechargeable Li-Ion
Construction of GaugeStainless Steel and Aluminium
Weight of GaugeLess than 1.5 kgs