Digital Switch Rail Vertical Wear Measuring Gauge Model PSWG-1

‘PIE’ make Digital Switch Rail Vertical Wear Measuring Gauge Model PSWG-1 used to measure switch rail/point rail/check rail reduction relative to the basic rail and the point rail reduction relative to the wing rail. The gauge is supplied in carrying case with zero setting device.

MAIN SPECIFICATIONS: –

Resolution  0.01 mm
Accuracy ± 0.05 mm
RangeUp to 25 mm
DisplayLCD

ELECTRONIC TRACK GAUGE MODEL AL-6 (E)

‘PIE’ make Electronic Track and Turnout Gauge Model AL-6 (E) for Broad Gauge (1676 mm) are made of extruded aluminium section, capable of measuring Track Gauge, Super Elevation (Cant), Check Rail Gauge, Back to Back Distance & Flange way Clearance precisely by means of an easy to read digital Display system and supplied in a padded carrying bag.

Special features of the gauge: –

  • The gauge has an inbuilt memory to save up to 50 measurements.
  • The Display can be rotated through 180º for case in use from both sides of the gauge.
  • Digital easy to read OLED Display.
  • Light weight, robust & durable aluminium construction.
  • Insulated construction.

SPECIFICATIONS: –

ParameterMeasuring RangeOverall Accuracy
Cant± 200 mm± 0.5 mm
Track Gauge1651 mm – 1731 mm± 0.2 mm
Check Rail Gauge1633 mm – 1713 mm± 0.2 mm
Back-to-Back Distance1615 mm – 1695 mm± 0.2 mm
Flange Way Clearance20 mm – 100 mm± 0.2 mm

DIGITAL CORROSSION MEASURING GAUGE MODEL – PCMG-2

‘PIE’ brand Digital Corrosion Measuring Gauge Model PCMG-2 is used for measuring the depth of cavity developed due to corrosion of rails. The reading is displayed directly on LCD display and is provided with hardened steel pointer.

SPECIFICATIONS: –

  • Measuring Accuracy: ± 0.01 MM.
  • Measuring Depth of small groove and hole.
  • Resolution: 0.01mm/0.0005”
  • Measuring reference base: 65 MM X 7 MM
  • Buttons: On/Off, set, mm/inch, present (+, -)
  • Automatic power off, move the digital unit to turn on power.
  • Battery: CR2032
  • Data Output (Optional)

NOTE: –THE GAUGE WILL BE SUPPLIED WITH ‘PIE’ CALIBRATION CERTIFICATE TRACEABLE TO NATIONAL STANDARD/NPL STANDARD NOT OF ANY OTHER AGENCY. OUR MASTERS ARE CALIBRATED BY NABL APPROVED LABS.

PORTABLE TRACK GAUGE CALIBRATION BENCH

‘PIE’ brand Portable Track Gauge Calibration Bench made of steel extruded tubing provided with hardened steel testing fixtures set at defined track gauge useful for onsite checking and calibration of Track Gauges Calibrated for Broad Gauge 1676 mm/Standard Gauge 1435 mm (as per user requirement).

The Track Gauge is supplied complete in transportation and storing box with working manual and Recalibration device.

Rail Profile Gauge Cum Recorder – Model RPCS Basic 2.0 with Frog (Point) Measurement attachment.

Rail Profile Gauge Cum Recorder – with Frog (Point) Measurement attachment along with ruggedized Android Tablet.

The application fields of RPCS: –

  • Checking the manufactured rail profile at takeover.
  • Periodic checking the rail wear for planning the maintenance.
  • Measuring the eliminated material and measuring the profile during grinding activity (FWB Machine).

The portable RPCS is a very effective equipment for measuring the rail profile because of its light weight, simple and quick operability. The magnetic measuring base and the telescopic support leg provide the stability of the adequate measuring position. The mechanical scanning roller scans the real rail profile, therefore the contamination on the rail surface does not distort the measurement. The profile measurement can be done on most of the rail types e.g. on Vignol and Phoenix rails as well. The double measuring bar provides the possibility to measure the rails with extreme wear, rails with crinkling and the inclination of the rail can be calculated by measuring the bottom surface of the rail head. The geometric preparation of the bar was done by taking into consideration ergonomic examinations in order to decrease the number of the unnecessary move of the hands.

The handheld computer connects to the RPCS via Bluetooth connection. Shock and resistant and water transport box provide the safe transportation of the device and its accessories. The changeable battery ensures the continuous operation over several shifts.

The functions of the measuring program: –

  • Recording the identification data of the measurement.
  • The instant display of the measuring results.
  • Calculation of wear features from the measured profile.
  • Comparison of two measurements.
  • Numeric display of differences.

With a “Frog” attachment the RPCS device is capable of measuring the cross-section profile of the frogs at turnouts.

The following parameters can be measured and calculated with this option:

  • The height wear of the switch blade.
  • The width of the flangeway
  • The depth of the flangeway

Technical Specification: –

Resolution5 µm
Accuracy in lab (polished rail w/o rust & dust)±0.01 mm
Accuracy±20 µm
Repeatability±10 µm
Time demand of one measurementcc. 8 seconds
Measuring range X320 mm
Measuring range Y60 mm
Operating temperature-20°C… +55ºC
Supply1 X Li-ion rechargeable battery (18650 type)
Operating timeMin. 8 hours / 1000 measurements
Insulation resistance2 Mohm/500 V (DC)
Dust and water resistanceIP54
Communication wayBluetooth
Dimensions125x150x150mm
Overall system weight˂ 8 Kgs

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0 along with ruggedized Android Tablet.

The application fields of RPCS: –

  • Checking the manufactured rail profile at takeover.
  • Periodic checking the rail wear for planning the maintenance.
  • Measuring the eliminated material and measuring the profile during grinding activity (FWB Machine).

The portable RPCS is a very effective equipment for measuring the rail profile because of its light weight, simple and quick operability. The magnetic measuring base and the telescopic support leg provide the stability of the adequate measuring position. The mechanical scanning roller scans the real rail profile, therefore the contamination on the rail surface does not distort the measurement. The profile measurement can be done on most of the rail types e.g. on Vignol and Phoenix rails as well. The double measuring bar provides the possibility to measure the rails with extreme wear, rails with crinkling and the inclination of the rail can be calculated by measuring the bottom surface of the rail head. The geometric preparation of the bar was done by taking into consideration ergonomic examinations in order to decrease the number of the unnecessary move of the hands.

The handheld computer connects to the RPCS via Bluetooth connection. Shock and resistant and water transport box provide the safe transportation of the device and its accessories. The changeable battery ensures the continuous operation over several shifts.

The functions of the measuring program: –

  • Recording the identification data of the measurement.
  • The instant display of the measuring results.
  • Calculation of wear features from the measured profile.
  • Comparison of two measurements.
  • Numeric display of differences.

Technical Specification: –

Resolution5 µm
Accuracy in lab (polished rail w/o rust & dust)±0.01 mm
Accuracy in field±15 µm
Repeatability±10 µm
Time demand of one measurementcc. 4 seconds
Operating temperature-20°C… +55ºC
Supply1 X Li-ion rechargeable battery (18650 type)
Operating timeMin. 8 hours / 1000 measurements
Insulation resistance2 Mohm/500 V (DC)
Dust and water resistanceIP54
Communication wayBluetooth
Dimensions125x150x150mm
Overall system weight˂ 7 Kgs

LASER HEIGHT & STAGGER GAUGE MODEL ABT4640

The ABT 4640 allows the user to take height and stagger measurement of the OHL (Over-Head Line)/Railway Catenary using a Measurement Laser.

The laser is positioned at Eye Level and features a 90  viewing prism, enabling the operator to see the desired cable and laser location marker at the same time in all weather conditions including bright sunshine. The rail Head to Cable Height is displayed on an LCD display, the value is compensated for the Height offset of the laser, meaning that no onsite calculation is required.

Cable stagger position is indicated on a scale on the lateral beam of the gauge. The horizontal beam folds down flat to the lateral beam for storage and transport.

The Gauge is available for B.G and S.G. Available in metal and fibre variants.

TECHNICAL SPECIFICATIONS: –

SlParameter FOR B.G (1676 mm) For S.G (1435 mm)
1Weight8.2 Kg7.8 Kg
2Size1845mmX1620mmX265mm1450mmX1620mmX265mm
3CantRange: ±199mm
Accuracy: ± 1mm
Resolution: ± 0.1mm
Expected battery life 12month
Range: ± 199 mm
Accuracy: ± 1 mm
Resolution: ± 0.1 mm
Expected battery life 12 months  
4Cable StaggerRange: 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm
Range: ± 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm  
5Cable HeightRange: 2m – 100m
Accuracy: ± 3mm
Resolution: ± 0.1mm
Range: ± 2m – 100m
Accuracy: ± 3.0mm
Resolution: ± 0.1mm  
6REFOS- RangeRange: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm
Range: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm

FEELER GAUGE

Shim feeler gauge 4’ long having 10 leaves of 0.05mm to 0.80mm in following size 0.05mm,0.10mm,0.15mm,0.20mm,030mm, 0.40,mm, 0.50 mm, 0.60mm, 0.70mm, & 0.80mm.

GRADIENT SPIRIT LEVEL MODEL SLG-2 (D)

‘PIE’ Make Gradient Spirit level Model SLG-2 (D) for determining rail seat slope at rail seat of sleeper. The gauge displays the slope in RDSO specified formats like 1 in 20, 1 in 25……….. and also in degrees. Supplied in case.

Main Specifications of the Gauge: –

DisplayOLED
Measuring Accuracy± 0.05 °
BatteryRechargeable
CaseYes provided

DIGITAL SLEEPER MEASURING GAUGE MODEL SMG-1(D)

‘PIE’ Make Digital Sleeper measuring gauge Model SMG-1(D), capable of measuring sleeper dimensions such as: –

  1. Distance between outer inserts.
  2. Distance between inserts at Rail seat.
  3. Sleeper cross sections at various points.
  4. Nominal gauge (with rail fitted)

Main Specifications of the Gauge: –

Least Count0.1/0.01 mm
Measuring Accuracy ± 0.1 mm
Measuring range100 mm to 1950 mm
DisplayLCD
ConstructionAluminium and Steel
Measuring Focus  Stainless Steel
Carrying caseYes provided

CHAMFERING TOOL KIT MODEL CK-4

‘PIE’ Brand Chamfering Kit (portable) for Earth bond hole Model CK-4 used for removing the buss of drilled in the web of Rail.

SPECIFICATIONS:

  1. Hole size (13mm to 15mm) mm dia.
  2. Hardened and tempered chamfering tool.
  3. Spring loaded assembly
  4. Reversible torque wrench with socket.
  5. Box spanner.

Special Features:

a) Light weight.

b) Easy to operate.

c) Portable type and can be carried at site easily.

d) Carrying Bag provided.

CHAMFERING TOOL KIT MODEL CK-3

‘PIE’ Brand Chamfering Kit (portable) for Earth bond hole Model CK-3 used for removing the buss of drilled in the web of Rail.

SPECIFICATIONS:

  1. Hole size 17.5 mm dia.
  2. Hardened and tempered chamfering tool.
  3. Spring loaded assembly
  4. Reversible torque wrench with socket.
  5. Box spanner.

Special Features:

a) Light weight.

b) Easy to operate.

c) Portable type and can be carried at site easily.

d) Carrying Bag provided.

VERTICAL WEAR MEASURING GAUGE MODEL VWG-1

‘PIE’ brand Vertical Wear Measuring Gauge Model VWG‑1 as per RDSO specifications, made of hard alloy steel with measuring feelers. The Gauge is used for measurement of vertical wear at nose of wing, using rails and to ascertain minimum stipulated depth of space of wheel flange.

TAPER GAUGE

‘PIE’ brand Export quality Tapered gauge duly graduated to give 1 mm up to 25 mm, suitable for measurement of flange wear and clearances and gaps on railway track and carriages.

TRACK SQUARE MODEL TS-1 (T-Type)

‘PIE’ Brand Track Square our Model TS-1 (T – Type Small Size). The Track Square is light weight, rugged design useful for squaring of the rail sleepers. It can be used on any design of sleepers. (T – Type Small).

TRACK SQUARE MODEL TS-1

‘PIE’ Brand Track Square our Model TS-1. The Track Square is light weight, Tubular, rugged design with solid metallic extrusion up to the opposite rail, useful for squaring of the rail sleepers. It can be used on any design of sleepers.

TRACK GAUGE CUM LEVEL MODEL AL-5

‘PIE’ brand High Precision Track Gauge cum Level Model AL-5 made of extruded aluminium section, capable of measuring Track Gauge and super elevation (cant) precisely by means of a an easy to read dial mechanism supplied in carrying and storing padded bag.

SPECIFICATIONS:

Track gauge1676 mm
Gauge range1666 mm to 1696 mm
Least count 1.0 mm
Cant range-20 mm to +170 mm
Cant least count1.0 mm
Precision1.0 mm or better
Back to Back distance of Check rails1345 mm to 1358 mm
Flange way Clearance30 mm to 82 mm

OPTIONAL: – Nicely finished Wooden Storing & Transportation box fitted with carrying handles and lock & key arrangement for safe transit.

RAIL SLIDING CALIPER MODEL- RC-1D

‘PIE’ brand Rail Sliding Caliper Model RC-1D complete in cordura case capable of measurement of following: – Width of Rail Head, Thickness of Web, Width of foot and Height of Rail. Least count 1.0 mm. Covers a wide range of rail sections.

INSULATED TRACK CUM LEVEL GAUGE MODEL- ST-2 (RF)-8″ Height

‘PIE’ Brand Export Quality Insulated level cum gauge (folding type) Model-ST-2 (RF) – 8″ Height with built in spirit level, made from high tensile extruded steel tubing. The gauge automatically sets at 90 degree to the rail. It determines gauge variation, measures cross levels and provides super elevation. The gauge has cross level measurement accuracy of 1 mm. It is very useful for Inspection. It is provided without box and is available for BG & SG.

FEATURES:

Ø  It is made of High Tensile Extruded Steel Tubing.

Ø  It measures Track and Super Elevation.

Ø  It has in-built bubble for super elevation measurement.

Ø   Auto Setting at 90 degree to the Rail Track.

Ø   It is Precise, Roust and convenient to use.

BRIDGE INSPECTION & MAINTENANCE TOOL KIT MODEL BRI-1

‘PIE’ Brand Export quality BRI Tool Kit, Model BRI-1 for Bridge Inspection and maintenance, consisting of following measuring tools and instruments: –

  1. Rivet Testing Hammer.
  2. Magnifying Glass 100 mm.
  3. Freeman’s Pocket Steel tape with bubble & belt clip-3 meter long.
  4. Freeman’s Glass fiber tape – 30 meter long.
  5. Precision Rail Welding Straight Edge 1 meters long.
  6. Aluminium Sounding Rod 4 meters long extendable type.
  7. Tilting Mirror (Convex).
  8. Inside Caliper 10” long.
  9. Outside Caliper 10” long.
  10. Prismatic Binocular.
  11. Shim Feeler Gauge – 4” – 02 Nos.
  12. Chisel – 02 Nos.
  13. Safety belt.
  14. Safety Helmet.
  15. Welding Gauge.
  16. Heavy Plumb bob with hook string and runner.
  17. Standard wire Gauge.
  18. Optical Crack Measuring Microscope.
  19. Concrete test hammer.
  20. Rail Thermometer.
  21. Coating thickness Gauge pull off type with cursor 0 – 250 Micron.
  22. Laser Targeting Distance Meter for measuring distances is as bridge heights and hard to reach objects Range upto – 30 meters.
  23. Note book & pen.
  24. Torch – 4 cells.
  25. Plaster of Paris in case.
  26. Red paint with brush and thinner.
  27. Chalk marker.
  28. Spirit Level with two bubbles.
  29. Nicely finished Storing and Transportation Box and case for keeping above item.
  30. Cordura case for storing small tools

Optional: – Inspection stick capable of checking looseness of girders rivers and nut bolt of fish plates.