Digital Switch Rail Vertical Wear Measuring Gauge Model PSWG-1

‘PIE’ make Digital Switch Rail Vertical Wear Measuring Gauge Model PSWG-1 used to measure switch rail/point rail/check rail reduction relative to the basic rail and the point rail reduction relative to the wing rail. The gauge is supplied in carrying case with zero setting device.

MAIN SPECIFICATIONS: –

Resolution  0.01 mm
Accuracy ± 0.05 mm
RangeUp to 25 mm
DisplayLCD

Rail temperature measuring device Model RailTemp

Rail temperature measuring device Model RailTemp GSM/SMS with GSM based data forwarding unit. The continuous rail temperature measurement is important by monitoring of the CWR rail tracks. The RailTemp GSM rail temperature measuring device consists of a temperature gauge (which can be fixed on the rail by screws) and central unit which can be found maximum 10 meter from the temperature gauge.

The device has its own phone number that can be dialled by 6 pre-set phone numbers and then the device will send in answer SMS the actual rail temperature data.

Technical Data: –

Measuring Range:-40ºC to +80ºC
Resolution:± 0.1ºC
Accuracy:± 1ºC
Memory:6 phone numbers
Sampling time:From 1 minute to 24 hours – programmable
Programmable alarm values:1 alarm per 12 hours – reset is available
Supply:12V main supply adapter
Operational temperature:-40ºC to +80ºC
Protection:IP56

ELECTRONIC TRACK GAUGE MODEL AL-6 (E)

‘PIE’ make Electronic Track and Turnout Gauge Model AL-6 (E) for Broad Gauge (1676 mm) are made of extruded aluminium section, capable of measuring Track Gauge, Super Elevation (Cant), Check Rail Gauge, Back to Back Distance & Flange way Clearance precisely by means of an easy to read digital Display system and supplied in a padded carrying bag.

Special features of the gauge: –

  • The gauge has an inbuilt memory to save up to 50 measurements.
  • The Display can be rotated through 180º for case in use from both sides of the gauge.
  • Digital easy to read OLED Display.
  • Light weight, robust & durable aluminium construction.
  • Insulated construction.

SPECIFICATIONS: –

ParameterMeasuring RangeOverall Accuracy
Cant± 200 mm± 0.5 mm
Track Gauge1651 mm – 1731 mm± 0.2 mm
Check Rail Gauge1633 mm – 1713 mm± 0.2 mm
Back-to-Back Distance1615 mm – 1695 mm± 0.2 mm
Flange Way Clearance20 mm – 100 mm± 0.2 mm

DIGITAL CORROSSION MEASURING GAUGE MODEL – PCMG-2

‘PIE’ brand Digital Corrosion Measuring Gauge Model PCMG-2 is used for measuring the depth of cavity developed due to corrosion of rails. The reading is displayed directly on LCD display and is provided with hardened steel pointer.

SPECIFICATIONS: –

  • Measuring Accuracy: ± 0.01 MM.
  • Measuring Depth of small groove and hole.
  • Resolution: 0.01mm/0.0005”
  • Measuring reference base: 65 MM X 7 MM
  • Buttons: On/Off, set, mm/inch, present (+, -)
  • Automatic power off, move the digital unit to turn on power.
  • Battery: CR2032
  • Data Output (Optional)

NOTE: –THE GAUGE WILL BE SUPPLIED WITH ‘PIE’ CALIBRATION CERTIFICATE TRACEABLE TO NATIONAL STANDARD/NPL STANDARD NOT OF ANY OTHER AGENCY. OUR MASTERS ARE CALIBRATED BY NABL APPROVED LABS.

PORTABLE TRACK GAUGE CALIBRATION BENCH

‘PIE’ brand Portable Track Gauge Calibration Bench made of steel extruded tubing provided with hardened steel testing fixtures set at defined track gauge useful for onsite checking and calibration of Track Gauges Calibrated for Broad Gauge 1676 mm/Standard Gauge 1435 mm (as per user requirement).

The Track Gauge is supplied complete in transportation and storing box with working manual and Recalibration device.

Rail Profile Gauge Cum Recorder – Model RPCS Basic 2.0 with Frog (Point) Measurement attachment.

Rail Profile Gauge Cum Recorder – with Frog (Point) Measurement attachment along with ruggedized Android Tablet.

The application fields of RPCS: –

  • Checking the manufactured rail profile at takeover.
  • Periodic checking the rail wear for planning the maintenance.
  • Measuring the eliminated material and measuring the profile during grinding activity (FWB Machine).

The portable RPCS is a very effective equipment for measuring the rail profile because of its light weight, simple and quick operability. The magnetic measuring base and the telescopic support leg provide the stability of the adequate measuring position. The mechanical scanning roller scans the real rail profile, therefore the contamination on the rail surface does not distort the measurement. The profile measurement can be done on most of the rail types e.g. on Vignol and Phoenix rails as well. The double measuring bar provides the possibility to measure the rails with extreme wear, rails with crinkling and the inclination of the rail can be calculated by measuring the bottom surface of the rail head. The geometric preparation of the bar was done by taking into consideration ergonomic examinations in order to decrease the number of the unnecessary move of the hands.

The handheld computer connects to the RPCS via Bluetooth connection. Shock and resistant and water transport box provide the safe transportation of the device and its accessories. The changeable battery ensures the continuous operation over several shifts.

The functions of the measuring program: –

  • Recording the identification data of the measurement.
  • The instant display of the measuring results.
  • Calculation of wear features from the measured profile.
  • Comparison of two measurements.
  • Numeric display of differences.

With a “Frog” attachment the RPCS device is capable of measuring the cross-section profile of the frogs at turnouts.

The following parameters can be measured and calculated with this option:

  • The height wear of the switch blade.
  • The width of the flangeway
  • The depth of the flangeway

Technical Specification: –

Resolution5 µm
Accuracy in lab (polished rail w/o rust & dust)±0.01 mm
Accuracy±20 µm
Repeatability±10 µm
Time demand of one measurementcc. 8 seconds
Measuring range X320 mm
Measuring range Y60 mm
Operating temperature-20°C… +55ºC
Supply1 X Li-ion rechargeable battery (18650 type)
Operating timeMin. 8 hours / 1000 measurements
Insulation resistance2 Mohm/500 V (DC)
Dust and water resistanceIP54
Communication wayBluetooth
Dimensions125x150x150mm
Overall system weight˂ 8 Kgs

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0

Rail Profile Gauge Cum Recorder – Basic Version Model RPCS Basic 2.0 along with ruggedized Android Tablet.

The application fields of RPCS: –

  • Checking the manufactured rail profile at takeover.
  • Periodic checking the rail wear for planning the maintenance.
  • Measuring the eliminated material and measuring the profile during grinding activity (FWB Machine).

The portable RPCS is a very effective equipment for measuring the rail profile because of its light weight, simple and quick operability. The magnetic measuring base and the telescopic support leg provide the stability of the adequate measuring position. The mechanical scanning roller scans the real rail profile, therefore the contamination on the rail surface does not distort the measurement. The profile measurement can be done on most of the rail types e.g. on Vignol and Phoenix rails as well. The double measuring bar provides the possibility to measure the rails with extreme wear, rails with crinkling and the inclination of the rail can be calculated by measuring the bottom surface of the rail head. The geometric preparation of the bar was done by taking into consideration ergonomic examinations in order to decrease the number of the unnecessary move of the hands.

The handheld computer connects to the RPCS via Bluetooth connection. Shock and resistant and water transport box provide the safe transportation of the device and its accessories. The changeable battery ensures the continuous operation over several shifts.

The functions of the measuring program: –

  • Recording the identification data of the measurement.
  • The instant display of the measuring results.
  • Calculation of wear features from the measured profile.
  • Comparison of two measurements.
  • Numeric display of differences.

Technical Specification: –

Resolution5 µm
Accuracy in lab (polished rail w/o rust & dust)±0.01 mm
Accuracy in field±15 µm
Repeatability±10 µm
Time demand of one measurementcc. 4 seconds
Operating temperature-20°C… +55ºC
Supply1 X Li-ion rechargeable battery (18650 type)
Operating timeMin. 8 hours / 1000 measurements
Insulation resistance2 Mohm/500 V (DC)
Dust and water resistanceIP54
Communication wayBluetooth
Dimensions125x150x150mm
Overall system weight˂ 7 Kgs

LASER HEIGHT & STAGGER GAUGE MODEL ABT4640

The ABT 4640 allows the user to take height and stagger measurement of the OHL (Over-Head Line)/Railway Catenary using a Measurement Laser.

The laser is positioned at Eye Level and features a 90  viewing prism, enabling the operator to see the desired cable and laser location marker at the same time in all weather conditions including bright sunshine. The rail Head to Cable Height is displayed on an LCD display, the value is compensated for the Height offset of the laser, meaning that no onsite calculation is required.

Cable stagger position is indicated on a scale on the lateral beam of the gauge. The horizontal beam folds down flat to the lateral beam for storage and transport.

The Gauge is available for B.G and S.G.

TECHNICAL SPECIFICATIONS: –

SlParameter FOR B.G (1676 mm) For S.G (1435 mm)
1Weight8.2 Kg7.8 Kg
2Size1845mmX1620mmX265mm1450mmX1620mmX265mm
3CantRange: ±199mm
Accuracy: ± 1mm
Resolution: ± 0.1mm
Expected battery life 12month
Range: ± 199 mm
Accuracy: ± 1 mm
Resolution: ± 0.1 mm
Expected battery life 12 months  
4Cable StaggerRange: 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm
Range: ± 520 mm
Accuracy: ± 10mm @ 5m
Resolution: ± 0.1mm  
5Cable HeightRange: 2m – 100m
Accuracy: ± 3mm
Resolution: ± 0.1mm
Range: ± 2m – 100m
Accuracy: ± 3.0mm
Resolution: ± 0.1mm  
6REFOS- RangeRange: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm
Range: ± 2m to 100m
Accuracy ± 3.0 mm
Resolution ± 0.1mm

GRADIENT SPIRIT LEVEL MODEL SLG-1 (D)

‘PIE’ Brand DIGITAL GRADIENT SPIRIT LEVEL Model SLG–1 (D) for checking rail inclination on slab track and also on sleeper mounted rail. The gauge displays slop in RDSO specified format like 1 in 20 1 in 25 and also in degrees. This can be used both on straight track and curves. Supplied with calibration beam.

Main Specifications of the Gauge: –

DisplayOLED
Measuring Accuracy± 0.05º
BatteryRechargeable
CaseYes Provided
Calibration BeamYes Provided

FEELER GAUGE

Shim feeler gauge 4’ long having 10 leaves of 0.05mm to 0.80mm in following size 0.05mm,0.10mm,0.15mm,0.20mm,030mm, 0.40,mm, 0.50 mm, 0.60mm, 0.70mm, & 0.80mm.