Laser Wheel Profilometer – LPM-5

‘PIE’ Laser Wheel Profilometer Model LPM-5 (Advanced Version) designed specifically to work as per Indian Railway Standards. The profilometer measures wheel profile very quickly by laser scanning without any contact with the wheel tread. The accompanying Android app displays the profile, wheel wear parameters and logs data.

Any exceedances from standard limits are highlighted and can be reported to user by SMS service. The application supports both Hindi and English.

The supply configuration includes handheld laser scanning hardware, ruggedized handheld Android tablet, and calibration checking template and a padded PVC carrying box for all of these.

Main Specifications of LPM-5: –

Measured & Displayed Parameter Flange Wear, Root Wear, Tread Wear, Flange Height, Flange Thickness, Flange Slope, qR, and Hollow tyre.      
Indian Railway Profiles Supported     RDSO 2561, RDSO 91146, RDSO 92082  (28,27,26 & 25)
Least Count0.1 mm/0.01 mm
Accuracy [all parameters]± 0.1 mm (0.2mmqR)
DisplayOn provided ruggedized android device.
Android Device Screen Size     7” or more.
Android Device RatingMilitary grade rugged tablet.
Operating Temp-20º to +50° Centigrade
InterfaceUSB / Bluetooth
Operating SystemAndroid 8 or higher.
Battery & ChargerIn-built rechargeable battery provided in all hardware along with chargers.
SMS Generating Facility                       Yes, available
Languages Supported                           English/Hindi
Calibration Checking TemplateYes Provided

Trammelling Gauge

‘PIE’ make Trammelling Gauge suitable for Casnub Bogies fitted with Vernier scale. Measuring Range: 1900 mm to 2000 mm, 2100 to 2200 mm & 3000 mm to 3100 mm. Accuracy: ±1.0 mm. Material High Grade Aluminium (6063T6), tube-size 50 mm Sq. Stainless Steel scale with hardened pointer. Supplied in light weight, nicely finished wooden storing & transportation box.

Multipurpose Wheel Wear Measuring Gauge/qR Gauge Model WWMG-V

‘PIE’ brand Multipurpose Wheel Wear Gauge/qR Gauge our Model WWMG-V fitted with magnet for easy mounting on flange. Made of stainless steel with Least Count of 0.1 mm. Suitable for measuring flange thickness, flange height and value of qR of flange with following measuring ranges.

  1. Flange Thickness ‘Sd’ 20 mm to 50 mm
  2. Flange Height ‘Sh’ 20 mm to 50 mm
  3. Flange qR Value – 0 to 20 mm.

The Gauge is supplied in well finished case. The measuring point is 70 mm from back of flange.

AIR SPRING HEIGHT MEASURING GAUGE

‘PIE’ make Set of two Air Spring Height Measuring Gauges (GO & NO GO), generally & functionally as per Drawing no. SK/GAUGE – 1/2021. The gauge is made from hard steel/hardened stainless steel and each gauge is supplied in a wooden box. Each set consist of one GO-Gauge and one NO-GO Gauge

WHEEL PROFILE GAUGE MODEL WPG-1

‘PIE’ make Wheel Profile Gauge Model WPG-1 for intermediate worn wheel profile for coaching stock as per RDSO Sketch No. 92082 made of hardened Stainless Steel. The set consisting of followings: –

  1. 22 mm thick flange.
  2. 25 mm thick flange.
  3. 26 mm thick flange.
  4. 27 mm thick flange.
  5. 28 mm thick flange.

GRADIENT SPIRIT LEVEL MODEL SLG-2 (D)

‘PIE’ Make Gradient Spirit level Model SLG-2 (D) for determining rail seat slope at rail seat of sleeper. The gauge displays the slope in RDSO specified formats like 1 in 20, 1 in 25……….. and also in degrees. Supplied in case.

Main Specifications of the Gauge: –

DisplayOLED
Measuring Accuracy± 0.05 °
BatteryRechargeable
CaseYes provided

DIGITAL SLEEPER MEASURING GAUGE MODEL SMG-1(D)

‘PIE’ Make Digital Sleeper measuring gauge Model SMG-1(D), capable of measuring sleeper dimensions such as: –

  1. Distance between outer inserts.
  2. Distance between inserts at Rail seat.
  3. Sleeper cross sections at various points.
  4. Nominal gauge (with rail fitted)

Main Specifications of the Gauge: –

Least Count0.1/0.01 mm
Measuring Accuracy ± 0.1 mm
Measuring range100 mm to 1950 mm
DisplayLCD
ConstructionAluminium and Steel
Measuring Focus  Stainless Steel
Carrying caseYes provided

P8 PROFILE GAUGE

‘PIE’ Make Adjustable Tyre Gauge for P8 Profile. Model ATG – P8 complete in case.

Technical Specifications:

Max Allowed Flange Wear               : 9 mm

Max Allowed Tread Hollow             : 6.5 mm

Accuracy of gauge                             : 0.5 mm

DIGITAL WHEEL WEAR GAUGE MODEL WWG-1 (D)

‘PIE’ make Digital Wheel Wear Gauge Model WWG-1 (D) for B.G. Locos, capable of measuring main wheel wear parameters with a resolution of 0.1 mm. The gauge features an OLED display for easy viewing in pits and has an in-built memory for 50 readings. The gauge is functionally as per RDSO SKDL 3592. The gauge is supplied in a padded PVC box with battery charger.

Gauge is supplied with calibration checking template calibrated from NABL approved laboratory.

Technical Specifications:

Parameters Measured Digitally Flange Wear, Root Wear, Tread Wear
Parameters Measured MechanicallyTyre Thickness, Wheel Diameter, Flat Tyr
Least Count of Digital Parameters0.1 mm
Accuracy of Digital Parameters+/- 0.1 mm
Accuracy of Mechanical Parameters+/- 2 mm
Measurement Range of Flange, Tread and Root Wear11 mm
Display OLED
BatteryRechargeable Li-Ion
Construction of GaugeStainless Steel and Aluminium
Weight of GaugeLess than 1.5 kgs

Laser Based Contactless Back to Back Railway Wheel Measuring Gauge Model IMR-L

‘PIE’ Make Laser Based Contactless Back to Back Railway Wheel Measuring Gauge Model IMR – L with Calibration Checking Device/Bench and standard accessories.

SPECIFICATIONS:

Measuring Accuracy1590 – 1610 mm.
Accuracy± 0.2 mm.
Indication Discreetness0.01 mm.
DisplayBuilt in LED
Operating Temperature-15 to + 50ºC
WeightBelow 1Kg.
Power SupplyRechargeable Batteries (4XAAA, 1.2V)
Connection to PCBluetooth

THE GAUGE QUOTED ABOVE WILL BE SUPPLIED WITH ‘PIE’ CALIBRATION CERTIFICATE TRACEABLE TO NATIONAL STANDARD/NPL STANDARD NOT OF ANY OTHER AGENCY. OUR MASTERS ARE CALIBRATED BY NABL APPROVED LABS.

Bogie Spring Sorting & Colour Coding System Model PSHS-1 (E)

‘PIE’ Brand Non – Contact type, intelligent Bogie Spring sorting, Colour coding and height measurement system, make ‘PIE’ Model PSHS – 1 (E).

SPECIAL FEATURES:

  • Automatically sorts different types of springs (Outer / Inner / spring).
  • Displays their free height (accuracy +0.5mm).
  • Displays appropriate Color Code / Group on LCD Screen.
  • Measurement process takes less than two seconds (after spring placement).
  • Robust PC based (DELL/HP/LENOVO)

User just needs to identify whether the Spring is new or used and rest the system take care automatically.

DIGITAL FLANGE WEAR GAUGE MODEL FWG-1 (D)

‘PIE’ Brand Digital Flange Wear Gauge Model FWG-1 (D) for BG Electric Loco with Accuracy ±0.01 mm with Calibration Certificate. 

Technical Specifications:

  1. Resolution: 0.01mm.
  2. Power: One 1.5V button cell.
  3. Measuring Speed: less than 1.5 m/s.
  4. Working Temperature: 0 to 45 degree C.
  5. Relative Humidity: less than 80 percent.
  6. Storage Temperature: – 10 to 60 degree C.
  7. Zero setting at any position, easy to take relative measurements.
  8. Metric / inch system interchange at any position.
  9. Conversion between relative and absolute measurement and tolerance zone setting.
  10. Suitable for measuring Flange Wear and Flange Thickness

FLANGE WEAR GAUGE MODEL FWG-1 (SKDL-4445)

‘PIE’ Brand Flange wear gauge Model FWG-1– Precisely made Flange wear gauge (B.G) for thick profile as per RDSO Drawing no. SKDL–4445 made of hardened steel complete in case. The gauge measures Flange wear of wheel.

DIGITAL ROOT WEAR GAUGE MODEL RWG-1 (D)

‘PIE’ Brand Digital Root Wear Gauge for BG Electric Loco Model RWG-1 (D) with Accuracy ±0.01 mm with Calibration Certificate.

Technical Specification: –

  1. Resolution: 0.01mm.
  2. Power: One 1.5V button cell.
  3. Measuring Speed: less than 1.5 m/s.
  4. Working Temperature: 0 to 45 degree C.
  5. Relative Humidity: less than 80 percent.
  6. Storage Temperature: – 10 to 60 degree C.
  7. Zero setting at any position, easy to take relative measurements.
  8. Metric / inch system interchange at any position.
  9. Conversion between relative and absolute measurement and tolerance zone setting.
  10. Suitable for measuring Root Wear and Root Thickness.

ROOT WEAR GAUGE MODEL RWG-1 (SKDL-4444)

‘PIE’ Brand Root wear gauge Model RWG-1 – Precisely made Root wear gauge (B.G) for thick profile as per RDSO Drawing no .SKDL–4444 made of hardened steel complete in case. The gauge measures Root wear of wheel.

Coupler Contour Gauge

‘PIE’ Brand Coupler Contour Gauge Set of two gauges for contour worn Limit gauge No. – 1 and gauge No. – 2 of G–80 manual for CBC made of hard alloy steel used for inspection of coupler body (Knuckle and guard arm) useful for reconditioning and repairing of Coupler.

Knuckle Stretch and Nose Wear Gauge

‘PIE’ Brand Knuckle Stretch and Nose Wear Gauge made of 5 mm thick, Carbon Steel alloy plate Hardness 40-50 HRC for inspection of Knuckle And Wear at nose of knuckles gauge No. – 3 for CBC of BTCS wagons.

MINI TYRE DEFECT GAUGE MODEL MTDG-1

‘PIE’ Brand Pocket Size Mini Tyre Defect Gauge (Model-MTDG-1) is made of 3 mm thick hardened steel plate used to measure the following: –

  1. Excessive worn Tread or deep flange
  2. Radius at the root of wheels too small.
  3. Thin flange
  4. Sharp flange
  5. Flat tyre

We have two models of Pocket Size Mini Tyre Defect Gauge: –

  1. For B.G wheels 2. For M.G wheels

SPECIFICATIONS: –

Weight135 gm (Approx without cover)
MaterialHardened steel 3mm thick
Dimensional tolerancewithin 0.05 mm
CaseCordura with belt holster

NOTE: .

While placing order please specify the following without this information supply will be delayed: –

  1. Condemning thickness required 22 mm or 16 mm.
  2. Two models are available one for High speed wheels & other for Low speed wheels, please specify while ordering. If nothing is specified model available will be supplied.

TYRE DEFECT GAUGE MODEL TDG-1

‘PIE’ Brand Tyre Defect Gauge/Condemning Gauge Model TDG-1 as per Plate 38 Rule 2.8.4 of IRCA made of 3mm thick  hard alloy steel plate, used for inspection of the following: –

  1. CONDEMN FLANGE THICKNESS
  2. ROOT RADIUS
  3. SHARP FLANGE
  4. DEEP FLANGE
  5. FLATNESS OF TREAD

We have TWO Models of Tyre Defect Gauge: –

  1. For B.G wheels 2. For M.G wheels

NOTE: .

While placing order please specify the following without this information supply will be delayed: –

  1. Condemning thickness required 22 mm or 16 mm.
  2. Flat face required 50 mm or 60 mm.
  3. It is supplied in carrying case.
  4. Approx. weight 300 gm

DIGITAL TREAD WEAR GAUGE MODEL TG-1 (D)

Digital Tread Wear Gauge of robust and water resistant (IP 67) design, main frame made from hardened and ground stainless steel, hardened measuring pointers. Make ‘PIE’ Model TG-1 (D). The gauge is capable of measuring the tread wear of BG wheels.

MAIN SPECIFICATIONS: –

Measuring Range0 mm to 25 mm
Least count0.01 mm / 0.0001 Inch
SensorInductive Sensor
Accuracy+/- 0.02 mm
Measuring Lug/Pointer Hardness45 to 50 HRC
Environmental ProtectionIP 67 (IEC60529) Protected against water, dust. lubricants etc.
Operating Temperature5ºC to 42ºC
Storage Temperature– 5ºC to +50ºC
Auto – Suitable OFF Facility    Yes available

NOTE: .

  1. The gauge supplied with Calibration Certificate traceable to NPL standards.
  2. The gauge is supplied in well-padded case.